警告

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Standard hoppers

The standard hoppers sold by Asyril include:

../../../_images/hoppers_240.png

図 56 Standard hoppers for Asycube 240, 380 and 530, including control unit

(A) The container (see 機械的インターフェース) receiving the parts. Depending on the size of the parts to be fed and the required machine autonomy, different sizes may be used (1L, 2L, 3L, 10L or 15L). These containers are in stainless steel Inox 1.4301.

(B) The linear vibrator (see 機械的インターフェース) that moves the parts on the container to feed the Asycube.

(C) The コントロールユニット used to adjust the hopper vibration amplitude.

A set of three different cables is also included (see 電気的インターフェース).

クイックスタート

  1. Remove contents from box:

  • 1x hopper unit

  • 1x hopper control unit

  • 3x cables (mains power cable, actuator power cable, digital control cable)

  1. Install and mount the hopper, see more details in 取り付け.

  2. Install the hopper control unit, see more details in 取り付け.

  3. Connect the digital control cable from the Asycube digital output port to the hopper control unit.

  4. Connect the actuator power cable from the hopper to the hopper control unit.

  5. Connect to mains, either 115V or 230V and 50Hz or 60Hz.

重要

The input voltage and frequency must match the voltage and frequency of the hopper vibrating mechanism. If this is not respected, the hopper could be irreversibly damaged.

  1. Turn the hopper control unit ON/OFF switch to ON.

  2. Enable the digital output of the Asycube.

  3. Confirm that the hopper is vibrating.

  4. Adjust the vibration level as needed with the potentiometer (0-100%) on the hopper control unit.

電気的インターフェース

配線図

The hopper is supplied with the controller and cables ready to be installed. The 表 11 gives the current ratings for the different type of hoppers.

重要

The input voltage and frequency must match the voltage and frequency of the hopper vibrating mechanism. If this is not respected, the hopper could be irreversibly damaged.

表 11 Current ratings

Hopper type

AC characteristics

Actuator nominal current

Recommended rated current

1L ホッパー

115VAC/50 or 60Hz

0.17A

1A 1

230VAC/50 or 60Hz

0.08A

1A 1

2L/3L Hopper

115VAC/50 or 60Hz

1.32A

2A 1

230VAC/50 or 60Hz

0.6A

2A 1

10L/15L Hopper

115VAC/50 or 60Hz

1.32A

2A 1

230VAC/50 or 60Hz

0.6A

2A 1
1 all controllers have an integrated fuse of type 5x20mm, 6.3A, class T

The cables length supplied with the hopper and the wiring diagram are shown in 図 57. The signal polarity of the controller cable is detailed in 表 12.

../../../_images/cable_length.png

図 57 Wiring diagram and cables length

表 12 Signal polarity of Controller cable

番号

信号

内部配線

ホッパーコントロールユニットケーブル

１

L

ラベル1または茶色

Cab

２

N

ラベル2または青色

３

PE

グランド（緑色／黄色）

Wiring and pairing table

The hoppers wiring depends on the number of hoppers and either you are using EYE+ or not.

表 13 Electrical pairing table

With EYE+

Without EYE+

1 hopper

Asycube I/O Cable

Asycube I/O Cable

2 hopper

Asycube I/O Cable

Asycube I/O Cable

3 hopper

EYE+ GPIO Cable

1

4 hopper

EYE+ GPIO Cable

1
1 Only possible with tailor made installation through PLC

コントロールユニット

../../../_images/control_unit.png

図 58 コントロールユニット

(A) Mains power cable: connects the control unit to the mains supply.

(B) Digital control cable: connects the control unit to the Asycube.

(C) Actuator power cable: connects the control unit to the linear vibrator.

The dimensions of the control unit including the supplied mounting bracket are detailed in 図 59.

../../../_images/control_unit_mecha.png

図 59 コントロールユニット

注釈

Position the control unit so that you can reach the potentiometer.

機械的インターフェース

The different variants of hoppers (1L, 2L, 3L, 10L and 15L) can be mounted on the back or on the side of the Asycube. This enables applications such as multi-feeding where multiple different parts are being fed onto the same Asycube simultaneously via multiple hoppers, as illustrated in 図 60.

../../../_images/simple_vs_dual_feeding.png

図 60 Illustration of single part feeding versus multi-feeding with two parts

注釈

With multi-feeding applications, since both parts will share the same vibration settings, attention must be paid to how parts are combined. A very heavy and large part combined with a light and small one might not give satisfying results. Since many factors can affect the vibration characteristics, we strongly advise you to perform some preliminary tests first.

The table below summarizes which hopper size can be used in conjunction with which Asycube with single part feeding or multi-feeding applications:

表 14 Single part feeding

1L ホッパー

2L ホッパー

3L ホッパー

10L ホッパー

15L ホッパー

Asycube 240

yes

yes

yes

該当なし

該当なし

Asycube 380

yes

yes

yes

yes

yes 1

Asycube 530

yes

yes

yes

yes

yes
表 15 Multi-feeding with two parts

1L ホッパー

2L ホッパー

3L ホッパー

10L ホッパー

15L ホッパー

Asycube 240

yes

該当なし

該当なし

該当なし

該当なし

Asycube 380

yes

yes

yes

yes 2

該当なし

Asycube 530

yes

yes

yes

yes 2

yes 2
1 single part feeding possible on the long side of the Asycube only.
2 multi-feeding with two parts possible on different short sides of the Asycube only.

注釈

2Lと3Lのホッパーには取り付け脚が付属しており、M8x20 ネジ４本で Asycube 240 に適した高さで直接マシンベースに固定することができます。

注釈

When pairing 1L, 2L, 3L, 10L and 15L hoppers with Asycube 380 and Asycube 530, the optional modular hopper fixing kit allows the hopper to be mounted at the ideal height.

注釈

When two hoppers can be mounted on the same long side of the Asycube, a multi-feeding application with up to 4 parts can also be considered by mounting 4 hoppers symmetrically. If your application requires a configuration with more than two hoppers, please visit the multi-feeding section in EYE+ documentation or contact our support team from our website.

The following diagrams represent at which height the different hoppers shall be mounted and the position of the holes to fix the hopper to the machine base plate for single part feeding and multi-feeding with two parts.

1Lホッパー

../../../_images/1l_hopper_interfaces.png

図 61 Single part feeding: Asycube 240 with 1 L hopper

２L ホッパー

../../../_images/2l_hopper_interfaces.png

図 67 Single part feeding: Asycube 240 with 2 L hopper

3L ホッパー 機械的インターフェース

../../../_images/3l_hopper_interfaces.png

図 72 Single part feeding: Asycube 240 with 3 L hopper

10L ホッパー 機械的インターフェース

../../../_images/10l_hopper_interfaces_380.png

図 77 Single part feeding: Asycube 380 with 10 L hopper and fixing kit

../../../_images/10l_hopper_interfaces_without_380.png

図 78 Single part feeding: Asycube 380 with 10 L hopper (no fixing kit)

15L ホッパー 機械的インターフェース

../../../_images/15l_hopper_interfaces.png

図 81 Single part feeding: Asycube 530 with 15 L hopper with fixing kit

../../../_images/15l_hopper_interfaces_without.png

図 82 Single part feeding: Asycube 530 with 15 L hopper (no fixing kit)

モジュラー固定キット

ヒント

ここでは、Asycube 380/530 のみについて説明します。

モジュラー固定キットを使って、Asycube 380/530 に最適な高さにホッパーを設置できます。その取り付け方法は、次の通りです。

ステップ１

固定高さを選び、M5ネジ（２本）でプレート上半分を固定します。

../../../_images/modular_fix_kit_step1.png

注釈

固定キットの高さは、１８０ｍｍから２５５ｍｍの高さで１５ｍｍ単位で調整可能です。

ステップ ２

M8 ネジ（４本）をナットに固定します。

../../../_images/modular_fix_kit_step2.png

ステップ３

ステップ１と２をプレート下半分で繰り返します。

../../../_images/modular_fix_kit_step3.png

ステップ４

モジュラー固定キットを機械ベースプレートに固定し、その上にホッパーを固定してください。

../../../_images/modular_fix_kit_step4.png