Warnung

Sie lesen eine alte Version dieser Dokumentation. Wenn Sie aktuelle Informationen wünschen, schauen Sie bitte unter 2024.12 .

Standard hoppers

The standard hoppers sold by Asyril include:

../../../_images/hoppers_240.png

Abb. 56 Standard hoppers for Asycube 240, 380 and 530, including control unit

(A) The container (see Mechanische Schnittstellen) receiving the parts. Depending on the size of the parts to be fed and the required machine autonomy, different sizes may be used (1L, 2L, 3L, 10L or 15L). These containers are in stainless steel Inox 1.4301.

(B) The linear vibrator (see Mechanische Schnittstellen) that moves the parts on the container to feed the Asycube.

(C) The Steuergerät used to adjust the hopper vibration amplitude.

A set of three different cables is also included (see Elektrische Schnittstellen).

Anweisungen zum Schnellstart

  1. Remove contents from box:

  • 1x hopper unit

  • 1x hopper control unit

  • 3x cables (mains power cable, actuator power cable, digital control cable)

  1. Install and mount the hopper, see more details in Montage.

  2. Install the hopper control unit, see more details in Montage.

  3. Connect the digital control cable from the Asycube digital output port to the hopper control unit.

  4. Connect the actuator power cable from the hopper to the hopper control unit.

  5. Connect to mains, either 115V or 230V and 50Hz or 60Hz.

Wichtig

The input voltage and frequency must match the voltage and frequency of the hopper vibrating mechanism. If this is not respected, the hopper could be irreversibly damaged.

  1. Turn the hopper control unit ON/OFF switch to ON.

  2. Enable the digital output of the Asycube.

  3. Confirm that the hopper is vibrating.

  4. Adjust the vibration level as needed with the potentiometer (0-100%) on the hopper control unit.

Elektrische Schnittstellen

Schaltplan

The hopper is supplied with the controller and cables ready to be installed. The Tab. 11 gives the current ratings for the different type of hoppers.

Wichtig

The input voltage and frequency must match the voltage and frequency of the hopper vibrating mechanism. If this is not respected, the hopper could be irreversibly damaged.

Tab. 11 Current ratings

Hopper type

AC characteristics

Actuator nominal current

Recommended rated current

1L-Bunker

115VAC/50 or 60Hz

0.17A

1A 1

230VAC/50 or 60Hz

0.08A

1A 1

2L/3L Hopper

115VAC/50 or 60Hz

1.32A

2A 1

230VAC/50 or 60Hz

0.6A

2A 1

10L/15L Hopper

115VAC/50 or 60Hz

1.32A

2A 1

230VAC/50 or 60Hz

0.6A

2A 1
1 all controllers have an integrated fuse of type 5x20mm, 6.3A, class T

The cables length supplied with the hopper and the wiring diagram are shown in Abb. 57. The signal polarity of the controller cable is detailed in Tab. 12.

../../../_images/cable_length.png

Abb. 57 Wiring diagram and cables length

Tab. 12 Signal polarity of Controller cable

Nummer

Signal

Interne Drähte

Kabel des Bunkersteuergeräts

1

L

Mit 1 beschriftet oder braun

Cab

2

N

Mit 2 beschriftet oder blau

3

PE

Erdung (grün/gelb)

Wiring and pairing table

The hoppers wiring depends on the number of hoppers and either you are using EYE+ or not.

Tab. 13 Electrical pairing table

With EYE+

Without EYE+

1 hopper

Asycube I/O Cable

Asycube I/O Cable

2 hopper

Asycube I/O Cable

Asycube I/O Cable

3 hopper

EYE+ GPIO Cable

1

4 hopper

EYE+ GPIO Cable

1
1 Only possible with tailor made installation through PLC

Steuergerät

../../../_images/control_unit.png

Abb. 58 Steuergerät

(A) Mains power cable: connects the control unit to the mains supply.

(B) Digital control cable: connects the control unit to the Asycube.

(C) Actuator power cable: connects the control unit to the linear vibrator.

The dimensions of the control unit including the supplied mounting bracket are detailed in Abb. 59.

../../../_images/control_unit_mecha.png

Abb. 59 Steuergerät

Bemerkung

Position the control unit so that you can reach the potentiometer.

Mechanische Schnittstellen

The different variants of hoppers (1L, 2L, 3L, 10L and 15L) can be mounted on the back or on the side of the Asycube. This enables applications such as multi-feeding where multiple different parts are being fed onto the same Asycube simultaneously via multiple hoppers, as illustrated in Abb. 60.

../../../_images/simple_vs_dual_feeding.png

Abb. 60 Illustration of single part feeding versus multi-feeding with two parts

Bemerkung

With multi-feeding applications, since both parts will share the same vibration settings, attention must be paid to how parts are combined. A very heavy and large part combined with a light and small one might not give satisfying results. Since many factors can affect the vibration characteristics, we strongly advise you to perform some preliminary tests first.

The table below summarizes which hopper size can be used in conjunction with which Asycube with single part feeding or multi-feeding applications:

Tab. 14 Single part feeding

1L-Bunker

2L-Bunker

3L-Bunker

10L-Bunker

15L-Bunker

Asycube 240

yes

yes

yes

N/A

N/A

Asycube 380

yes

yes

yes

yes

yes 1

Asycube 530

yes

yes

yes

yes

yes
Tab. 15 Multi-feeding with two parts

1L-Bunker

2L-Bunker

3L-Bunker

10L-Bunker

15L-Bunker

Asycube 240

yes

N/A

N/A

N/A

N/A

Asycube 380

yes

yes

yes

yes 2

N/A

Asycube 530

yes

yes

yes

yes 2

yes 2
1 single part feeding possible on the long side of the Asycube only.
2 multi-feeding with two parts possible on different short sides of the Asycube only.

Bemerkung

2L- und 3L-Bunker werden mit Montagefüssen geliefert, die mit vier M8x20-Schrauben direkt in der richtigen Höhe für einen Asycube 240 am Maschinengestell befestigt werden können.

Bemerkung

When pairing 1L, 2L, 3L, 10L and 15L hoppers with Asycube 380 and Asycube 530, the optional modular hopper fixing kit allows the hopper to be mounted at the ideal height.

Bemerkung

When two hoppers can be mounted on the same long side of the Asycube, a multi-feeding application with up to 4 parts can also be considered by mounting 4 hoppers symmetrically. If your application requires a configuration with more than two hoppers, please visit the multi-feeding section in EYE+ documentation or contact our support team from our website.

The following diagrams represent at which height the different hoppers shall be mounted and the position of the holes to fix the hopper to the machine base plate for single part feeding and multi-feeding with two parts.

1L-Bunker

../../../_images/1l_hopper_interfaces.png

Abb. 61 Single part feeding: Asycube 240 with 1 L hopper

2L-Bunker

../../../_images/2l_hopper_interfaces.png

Abb. 67 Single part feeding: Asycube 240 with 2 L hopper

Mechanische Schnittstellen des 3L-Bunkers

../../../_images/3l_hopper_interfaces.png

Abb. 72 Single part feeding: Asycube 240 with 3 L hopper

Mechanische Schnittstellen des 10L-Bunkers

../../../_images/10l_hopper_interfaces_380.png

Abb. 77 Single part feeding: Asycube 380 with 10 L hopper and fixing kit

../../../_images/10l_hopper_interfaces_without_380.png

Abb. 78 Single part feeding: Asycube 380 with 10 L hopper (no fixing kit)

Mechanische Schnittstellen des 15L-Bunkers

../../../_images/15l_hopper_interfaces.png

Abb. 81 Single part feeding: Asycube 530 with 15 L hopper with fixing kit

../../../_images/15l_hopper_interfaces_without.png

Abb. 82 Single part feeding: Asycube 530 with 15 L hopper (no fixing kit)

Modulares Befestigungskit

Tipp

Dieser Abschnitt betrifft nur die Asycube 380/530.

Das modulare Befestigungskit ermöglicht die Positionierung des Bunkers in einer Höhe, die perfekt an den Asycube 380/530 angepasst ist. Die Montageanleitung wird im Folgenden erläutert:

Schritt 1

Wählen Sie die Befestigungshöhe und befestigen Sie die erste Hälfte mit 2x M5 Schrauben

../../../_images/modular_fix_kit_step1.png

Bemerkung

Die Höhe des Befestigungskits kann in Schritten von 15 mm von 180 bis 255 mm verstellt werden.

Schritt 2

Sichern Sie die Montage mit 4x M8 Schrauben und Muttern

../../../_images/modular_fix_kit_step2.png

Schritt 3

Wiederholen Sie Schritt 1 und 2 für die zweite Hälfte.

../../../_images/modular_fix_kit_step3.png

Schritt 4

Befestigen Sie das modulare Befestigungskit auf der Grundplatte der Maschine und befestigen Sie dann den Bunker darauf.

../../../_images/modular_fix_kit_step4.png